Designs & Implements Fully Integrated Process Control Systems

Designs & Implements Fully Integrated Process Control Systems

Dpstar Group offers an extensive range of Process Control and Automation Services. From project management through to machinery safety systems, hardware, and software design, control panel manufacture, installation, and commissioning. Since early 90’s, manufacturers across industries have trusted Dpstar to deliver custom-engineered control systems that solve their unique production challenges. Our engineering team has hundreds of combined years of experience designing high-quality systems that simplify operations and improve performance. From small pushbutton stations to large controls cabinets and facility-wide monitoring systems, we can provide a purpose-built solution to meet your requirements and help you achieve your objectives.

Our Capabilities

Design, Build, Install, Start-Up and Production, Dpstar has solutions for every aspect of automated equipment. We are here for you every step of the way with a team of experienced service technicians. Our on-site services offer a variety of control panel maintenance, installation, and service options that are sure to provide the reliable support needed to keep you operating at optimum performance.

Quality Control Panels

Reliable Equipment

Experienced Engineers

Cost Effective

Efficient Design

Accurate Wiring

Dedicated to Performance Improvement & Innovative Process Solutions

We have many years of experience in systems engineering. Our Automation Services include PLC, DCS, SCADA, Drives, IT, and safety solutions. Applying rigorous quality protocols from specification to completion, our systems experts ensure your applications are robust, well documented, and fit for purpose. Efficient, phased migration for large systems projects minimises operational disruption and plant access limitations while offering effective management of capital expenditure.

PLC, PAC and DCS systems
SCADA, HMI and Web Interfaces
Data and analytics
AC, Servo and DC drive systems
Safety systems (Process and Functional)
Systems Support
Control System Migration

Our Services

Instruments

We offered comprehensive care through the life cycle of our measurement process instruments. Our calibration, repair, and troubleshooting service for process instruments, plant maintenance, and shutdown calibration work are provided with efficiency and quality. Regular calibration of all measurement instruments is essential to ensure the best accuracy. We offer high-quality instruments service at the same time fulfill our customer’s original requirements and quality standards. We also make sure in our comprehensive calibration service that customers’ instruments meet the original specification. At Dpstar, we always support our customers by providing process instrument service to resolve any problems that arise and to make sure our customer’s plant and the factory are up and running. We offer a wide range of support for specification, design, installation, and maintenance for our partners and brands of leading global manufacturers.

Analytical

We are here to make sure, with our analytical services, our customer’s engineers and plant operators can proceed confidence in research product development, data analyzing, control manufacturing quality, and optimize their output in real-time data. Gas analysis can utilize various technologies such as thermal conductivity, oxygen analyzers, FID Analyzers, IR Analyzers, Loop Powered Oxygen Analyzer and etc. Our diverse range of analytical services is reliable, stable, and accurate measurements available to a diverse range of safer area applications. We serve a wide range of public and private sectors of water & wastewater and other industries. We provide defensible data and practical to help our customers to meet their compliances and requirements. With our experiences, we are able to carry out on-site and in-house calibration of gas and water analyzers.

Engineering & System Support

We offer a wide range of engineering services from turnkey system integration of Process Automation Control, Process Functional Safety System, Process Control Panel, SCADA System Monitoring to ranging safety assessment, system designs, and engineering. We work with our customers to automate their facilities efficiency and increase productivity. We are specialized involved system support and maintenance in Process Control Instrumentation, Valves, Analyzers, Instrument Servicing and Calibration. Our scope of support can be extended from control & safety system towards analysis of operational data, design and technical consultancy as well as quality initiatives.

Valve

We carry out on-site and in-house valve servicing inclusive of re-conditioning, replacement of parts, testing & calibration as well as ensure continuous production with periodical & preventive valve maintenance and repair service. We also offer training, maintenance supervision for our customer on installing based and support a long-term maintenance need. Our service work with both new equipment purchase, installation, modernizing and upgrading existing part as well as preventive maintenance activities to ensure that the recommended maintenance services have been followed and completed on a safe standard.

Industrial Applications

Process control and automation system are typically used in any industry where continuous production occurs where some kind of product or material is constantly being manufactured, with little-to-no downtime. So, with that in mind, let’s take a quick look at a few of the industries for process control systems and how they’re used.

Food & Beverage

Food and beverage producers can use process control automation to reduce costs associated with energy use and line management. It can also help manufacturers to meet the field’s stringent quality requirements at a lower cost.

Pharmaceutical & Biotechnology

Pharmaceutical manufacturers must diligently comply with rigorous standards and requirements, which process automation can help with. Process control optimization and automation makes production and processing more exact. It also holds benefits for batch control, recipe management and automated reporting. The technology also boosts flexibility, reliability and response time. These features help connect production and quality assurance, which improves data integrity and product quality over time.

Pharmaceutical & Biotechnology

Oil & Gas

Oil and gas pipelines must deliver a constant, steady stream of oil or gas, and be maintained at the proper pressure. Process controls can help automatically adjust pipelines and product throughput – keeping the pipeline reliable, safe, and ensuring a steady flow of oil or gas. Refineries also make use of process controls to ensure safety, product quality, and uninterrupted production.

Chemical / Petrochemical

Consistency is absolutely key in the petrochemical industry, particularly when creating products such as high-quality rubber and petroleum-derived plastics. Process control can be used to closely monitor products during the refining and production process, ensuring consistent quality, and uninterrupted, continuous production of a given petrochemical product.

Chemical / Petrochemical

Pulp & Paper

Process control is extremely important in the pulp and paper industry. This is partially because the raw material (wood) used for pulp and paper can vary in quality wildly, and regular, constant adjustments to manufacturing processes are required to take this into account – ensuring that a varied input (wood) always creates a consistent output (pulp and paper products).

Semiconductor

Manufacturers of semiconductors (microchips), such as Intel, AMD, Nvidia, and others, make extensive use of process control. The environments in which microchips are created must be controlled to an incredibly precise degree – otherwise entire batches of semiconductors could be completely ruined, and rendered unusable.

Semiconductor

Automotive

Optimizing process controls can enable automakers to produce vehicles and components more quickly. By getting a holistic view of their operations, they can improve quality in real time. They can also automate engineering, alarm management, and other features.

Benefits

Heightens Productivity & Increases Response Time

Automated systems can transfer data, run analyses, and perform other functions much more quickly than a human being. With limited downtime, manufacturers can get orders out faster, which increases productivity and profits. It also makes processes more flexible, as operators can quickly analyze data to determine what changes they need to make.

Boost Energy Efficiency

Manufacturing operations consume large amounts of energy, which can be expensive and not environmentally friendly. Process control systems empower plant managers to combine specific information such as precisely how much electricity a piece of equipment uses over with other production data to reveal what drives energy consumption in the production line.

Improves Quality

Automation of process control can help manufacturers to boost quality. It makes in-process product easier, allowing operators to catch problems more quickly than with manual alternatives. They can also use process control systems to uncover opportunities for processes improvement, which can correlate directly to product quality.

Identifying Error

Although automated systems improve processes greatly, they have their own imperfections. Parts wear down, pieces malfunction, and things can move out of alignment. The beauty of an automated system can be seen in more than its final result; it can also be seen in the detection of errors. Triggers, sensors, and data collectors can monitor their own machines in order to make changes or alert those who can make changes.

Lowers Costs

Manufacturers that automate their operations spend less time manually inputting information, which lets them multi-task and saves time. Automation also enables manufacturers to monitor and analyze production materials, which gives them an opportunity to cut waste. It also lowers the risk for human error, which eradicates any wasted materials, returns and warranty payments.

Eliminate Rework, Scrap, & Inefficiencies

Automation and process control helps keep every system in your plant operating at maximum efficiency, eliminating inefficiencies, as well as the need for reworks and scrapping of products, where applicable.

Dpstar Deliver Professional Quality Services

Dpstar offer a variety of solutions and services to fulfil your enquiries. Dpstar recognises that excellent customer service beyond system handover is essential. Across diverse industries – from automotive manufacturing and steel production to water processing and baggage handling – our clients rely on us to provide rapid and expert support to maximise the uptime of their production or distribution operations. Our reliable service operation helps to provide competitive advantage for our clients by allowing them to focus on their core activities.